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PRODUCT DETAILS |
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What is Mirachem 500 Cleaner / Degreaser? |
| Mirachem
500 Cleaner / Degreaser is a concentrated, aqueous (water based)
cleaner developed to clean grease, oil, lubricants and other organic
soils in mission-critical industrial applications. Mirachem 500
delivers advanced industrial strength cleaning and degreasing with
accelerated safety and material compatibility benefits. Mirachem 500
has been formulated to be used successfully in a variety of critical
cleaning applications, including aviation and aerospace, process
cleaning for manufacturing, industrial process applications, and
cleaning activities subject to extensive environmental and/or worker
safety regulations.
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Why should I choose Mirachem 500? |
Mirachem 500 is
Mirachem’s flagship product and represents the most advanced aqueous
cleaner / degreaser technology available today. Mirachem 500 has
been tested in the lab and proven in the field to consistently
deliver high performance cleaning performance, advanced material
compatibility and superior worker safety and regulatory compliance.
Whether looking for a solvent alternative or simply a high quality
cleaner / degreaser, Mirachem 500 is an excellent choice.
Mirachem 500 Cleaner / Degreaser offers the following features and
benefits: |
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Outstanding
Performance: Mirachem 500 outperforms traditional water-based
chemistries and can handle cleaning jobs usually reserved for hazardous
solvents and petrochemicals.
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Economical Use: This product is concentrated allowing you to dilute
with water and use only the amount of product you need.
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Versatility: Mirachem 500 has an extensive range of uses. It can be
used in virtually any industrial cleaning application or commercial
cleaning process from jet engine rebuild to routine janitorial cleaning,
allowing you to do more cleaning with fewer products.
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Regulatory Compliance: Mirachem understands today’s regulatory
climate. This product simplifies the task of meeting air and water
quality regulations, as well as waste and fire management requirements.
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Material Compatibility: Mirachem 500 has been documented to conform
to many OEM and industry standards for use in the most demanding
applications including aviation / aerospace, marine and nuclear power
industries.
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What does Mirachem 500 clean? |
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This product is a cleaner / degreaser designed to remove organic
soils. Organics (materials originating from the chemical element
carbon) originate primarily from people/animals, plants and
petroleum (hydrocarbons), or the Three P’s for short. Common
examples of organic soils include: |
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• Animal Fats |
• Exhaust Residue |
• Metal Working Fluids |
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• Adhesives |
• Fuels |
• Petroleum |
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• Blood |
• Gasoline |
• Plant & Vegetable Matter & Oils |
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• Body Oils |
• Gelatins |
• Protein Stains |
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• Buffing Compound |
• Glue |
• Rubber Residue |
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• Carbon & Carbon Smut |
• Grease |
• Sealants |
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• Coolants |
• Honey Oil |
• Soy Oils |
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• Cosmetics |
• Hydraulic Fluids |
• Smoke and Fire Residue |
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• Cutting Fluid |
• Jet Fuel |
• Starches |
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• Diesel |
• Lapping Compound |
• Syrups |
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• Dirt & Grime |
• Lube Oil |
• Tar |
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• Dyes |
• Lubricants |
• Transformer Oils |
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• Extruding Oil |
• Machining Oils |
• Waxes |
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On what can I use Mirachem 500? |
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Mirachem 500 may be used effectively on nearly any surface that is
compatible with water. This includes a wide range of materials,
including base metals, alloys, minerals and stone, various
elastomers and polymers, and composites created from these
materials. Some specific examples include: |
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• Acrylic |
• Hypalon ®
(Chlorosulfonated Polyethylene) |
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• Alucobond and Alpolic |
• Iron |
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• Aluminum |
• Magnesium Alloys |
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• Aluminum Alloys |
• Neoprene |
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• BR (butadiene rubber) |
• Nitrile |
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• Brass |
• Painted Surfaces |
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• Bronze |
• Plastics |
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• Buna |
• Polyethylene and Polypropylene |
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• Carbon Composites |
• Pot Metal |
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• Carbon Steel |
• SBR (Styrene-Butadiene
Rubber) |
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• Chrome |
• Silicones |
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• Concrete |
• Stone, Brick, Masonry |
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• Copper |
• Tin |
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• EPDM* (Ethylene
Propylene Diene Monomer) |
• Silver |
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• EP70 |
• Stainless Steel |
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• Fiberglass |
• Steel (Mild and
Carbon) |
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• Gold |
• Titanium |
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• Glass |
• Urethane |
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• HNBR (Hydrogenated
Nitrile Butadiene Rubber) |
• Viton |
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• HSN Highly
Saturated Nitrile) |
• Vinyl |
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* EPDM is often mis-abbreviated as “EDPM”. |
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What are some common uses and cleaning applications where Mirachem
500 is used? |
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Mirachem 500 is
used successfully in many cleaning applications throughout many
industries. These include: |
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• Aircraft Inspection, Repair, and
Maintenance |
• Facilities / Plant Cleaning &
Maintenance |
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• Aqueous Parts Washing |
• Food & Beverage Manufacturing |
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• Auto Repair and Maintenance |
• Interior / Exterior Appearance |
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• Carpet and Upholstery Care |
• Machining |
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• Citrus Cleaner / D-Limonene Alternative |
• Manufacturing Process Cleaning |
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• CNC Machine Maintenance |
• Metal Cutting, Bending, Forming,
Shaping, |
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• Component Disassembly & Cleaning |
• Metal Drilling, Stamping or Extrusion |
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• Compressors, Condensers, HVAC, Chillers
& Coils |
• Mission Critical Cleaning |
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• Construction |
• Petrochemical Alternative |
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• Container & Package Manufacturing |
• Parts Cleaning / Degreasing |
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• Conveyance Equipment (belts, bearings,
rollers, etc) |
• Plant Shutdowns / Retooling |
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• Detail and Appearance Cleaning |
• Plastics & Rubber Products Manufacturing |
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• Drive Train & Engine Teardown |
• Pressure Washing |
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• Equipment Repair and Maintenance |
• Plastic Extrusion, Molding, Forming |
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• Floor Cleaning |
• Routine and Janitorial Cleaning |
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• Engine Cleaning Overhaul / Rebuild |
• Solvent Parts Washer Replacement |
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• Engine Blocks |
• Surface Preparation for Painting,
Sealing, Coating |
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• Food Processing / Storage Equipment |
• Transmission & Carburetor Teardown |
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• Heads |
• Underground Storage Tank Cleaning |
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• Heavy Duty Degreasing |
• Vapor Degreaser Replacement |
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• Injection Molding Equipment |
• Fleet Maintenance |
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• Environmental Services / Waste
Management |
• Wheel & Brake Assembly Inspection &
Rebuild |
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How is Mirachem
500 different from other cleaners? |
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Most cleaner /
degreaser products are based on either solvent or high-alkaline
chemistries. These types of formulations have been in use for
several decades and generally perform adequately and are relatively
inexpensive. However, they also carry numerous environmental, worker
safety and material compatibility risks, and performance tends to
become questionable in mission-critical process cleaning
applications. Unlike these older chemistries, Mirachem 500 is an
advanced aqueous technology that was developed specifically to
perform successfully in critical cleaning applications, without the
safety and compatibility risks found with solvents and high-alkaline
products. Mirachem 500 will address the needs of both the user and
the risk management officer.
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How does Mirachem 500 work? |
Mirachem 500 is an aqueous (water based) cleaning product. Normally,
many sticky soils, such as grease or oil, cannot be solubilized
(suspended in solution) in water. This is the origin of the adage
“oil and water don’t mix”. As with most Mirachem technologies,
Mirachem 500 makes water “wetter”, allowing it to penetrate chemical
structures that would normally repel water, and allowing water to go
into suspension with normally non-soluble materials.
Mirachem 500 allows water to break the sticky bonds
between soils and surfaces, allowing them to be safely rinsed or
wiped away. By using Mirachem 500, water becomes the final cleaning
agent.
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What is the
“secret ingredient” in Mirachem 500? |
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All Mirachem product formulations are proprietary and are a closely guarded
trade secret. Mirachem 500’s formulation can generally be described as a
proprietary non-hazardous aqueous detergent blend, that does not contain any
chelating ingredients such as EDTA, phosphates, petroleum distillates, or
chlorinated (halogenated) or hydrocarbon solvents.
Mirachem’s unique
combination of performance and safety are not as much about “secret
ingredients” as they are about innovative development and manufacturing
techniques, and our commitment to develop comprehensive cleaning solutions.
Our products are the result of extensive experience in the field and
exhaustive laboratory development and testing, an expensive and time
consuming process. Most companies that sell cleaning chemistries are unable
or unwilling to undertake similar development processes because it is easier
and much less expensive to simply market the existing commodity formulas.
Mirachem focuses its energies on finding ways to take basic cleaning
elements, such as water, heat or agitation, and making them efficient enough
to outperform hazardous chemistries.
The result of our
approach is a quality product offering that is truly different, rather than
an exhaustive line of “me too” chemicals that offer no real advantages.
Customers with a
requirement for more detailed ingredient information should contact Mirachem
to discuss their specific needs.
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Who uses Mirachem 500? |
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Anyone who needs to remove organic soils can use this product,
whether rebuilding a carburetor, mopping a floor or cleaning a jet
engine. Some common industries where Mirachem 500 is in use include: |
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• Agriculture, Forestry, Fishing & Hunting |
• Metal Fabrication |
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• Aerospace / Aviation |
• Mining |
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• Automotive Manufacturing & Repair |
• Power Generation / Public Utilities |
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• Construction |
• Performance Racing |
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• Electronics |
• Petroleum & Petrochemicals |
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• Environmental Waste Management |
• Printing |
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• Facilities Maintenance |
• Pulp & Paper |
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• Food Manufacturing / Processing |
• Restaurant, Hospitality & Lodging |
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• Forestry / Timber |
• Railroads & Transit Operations |
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• Government Services / Public
Administration |
• Schools, Colleges & Universities |
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• Health Care & Nursing Homes |
• Textile Manufacturing |
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• Oil & Lubricants |
• Transportation & Fleet Maintenance |
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• Janitorial |
• Warehousing & Material Handling |
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• Marine |
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What are the methods of
application? |
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Spray & Wipe |
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Ride-on or Walk-Behind Floor Scrubbers |
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Bucket & Towel |
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Pressure Washers |
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Parts Washer * |
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Vibratory Cleaning Equipment |
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Soak, Dip, Immersion Tanks |
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Ultrasonic Parts Washers |
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Mop & Bucket |
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Tumbling Cleaners |
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*
Parts cleaning is an application where
Mirachem products are used frequently with great success. Please
refer to Mirachem’s Cleaning Process Reference Guide on parts
cleaning for specific information relating to this cleaning
activity. |
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How do you use the product? |
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There are four
components involved in efficient cleaning with an aqueous
technology. They are: |
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- Time
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Agitation
- Concentration
- Temperature
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Or, TACT, for short. By adjusting these
variables to optimum value, the performance of an aqueous cleaning solution
can be maximized. |
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Time |
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The longer the cleaning solution remains in contact with the soil,
the more cleaning efficiency you will get from the cleaner. This is
commonly called dwell time. |
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Agitation |
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The addition of
kinetic energy (movement) to the cleaning process aids any
cleaning activity. Common forms of agitation include brushing,
scrubbing, wiping, spraying, or even a flow of fluid across a
surface.
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Concentration
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Most aqueous cleaning technologies are designed to be diluted with
water to deliver cost savings. Often, the more concentrated (also
described as less dilute) the product used, the better the
cleaning efficiency. In the case of Mirachem 500, this is usually the
case. However, some applications will require a less concentrated (more
dilute) solution for better performance. |
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Temperature
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As in the case of kinetic energy, the
addition of caloric energy (heat) can make cleaning more
efficient. As with any water based cleaner, including your washing
machine or dishwasher at home, warmer water will improve cleaning
performance.
Mirachem recommends that users always read the Material Safety Data
Sheet (MSDS) before using any cleaning products. |
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What is the recommended
dwell time? |
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For hand wipe applications or mop and bucket applications, we recommend
applying the product and allowing 5-10 seconds for the product to emulsify
the soil. In general, the longer the dwell time, the less agitation will be
required. Please ensure that the surface stays wet while the product loosens
deposits.
For soaking or dip tank applications, timing is generally from 10 to 30
minutes. More difficult soils and encrusted deposits may take longer. Under
most circumstances, soak times in excess of three (3) hours are not
recommended. Soaking applications also require increased monitoring of
product concentration. |
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What are the concentration
parameters? |
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Below are some basic concentration
suggestions; we encourage you to try several dilutions to find the
precise concentration for your specific cleaning needs. |
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Cleaning Method |
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Dilution (Mirachem 500:water) |
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Spray & Wipe
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Full strength to 5:1 |
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Bucket & Towel |
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1:1 to
10:1 |
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Parts Washing |
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1:1
to 4:1 |
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Soak / Dip Tanks |
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2:1 |
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Vibratory & Tumbler
Cleaning |
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5:1 to
10:1 |
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Ultrasonic Cleaning |
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10:1 |
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Mop & Bucket Cleaning |
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10:1 &
Higher |
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Pressure Washing / Steam Cleaning |
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20:1 &
Higher |
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What are the
temperature parameters? |
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keep in mind that Mirachem 500 is a water-based technology; it will
evaporate like water. Increased use temperatures will increase the
rate of evaporation. Use caution when working with extremely
elevated temperatures. Do not exceed manufacturer’s recommended
temperature for your equipment. |
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We recommend using
Mirachem 500 at the following temperatures: |
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Spray & Wipe |
Ambient to
100ºF |
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Bucket & Towel |
Ambient to 105ºF |
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Parts Washing |
105º to 110ºF |
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Soak / Dip Tanks |
105º to 165ºF |
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Mop & Bucket |
Ambient to 105ºF |
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What are Mirachem’s
“Industrial” Products? |
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Mirachem has developed
several product lines designed to meet specific types of cleaning needs.
These include our Printing, Industrial, Commercial, Professional and
Specialty lines.
Products in Mirachem’s
Industrial line, such as Mirachem 500, are high performance cleaning
technologies designed to be used in a wide range of cleaning applications,
and formulated to be effective at removing multiple soils. Our industrial
products also offer the greatest cost effectiveness by allowing one product
technology to be used to address virtually all cleaning applications that an
industrial operation might encounter. Industrial line products are backed by
extensive technical support and have been certified compliant with many
industry, regulatory and OEM standards.
If your requirements
call for a specific use product in a cleaning application that does not
demand advanced technical support or top-of-the-line performance, we
recommend our Commercial line of products. For janitorial and general duty
cleaning applications, Mirachem’s Professional line is likely to be the most
cost effective choice. If you have an unusual cleaning need that doesn’t fit
traditional cleaning categories, look to our Specialty line for assistance.
And finally, those with cleaning needs in the printing industry should look
to our Printing Products line for help with their specific challenges.
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What kind of results can I expect when using Mirachem 500? |
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Mirachem 500 will leave a clean, residue free surface. This product
will not leave behind an oily film, as is common with solvent or
soy-based chemistries, or alkaline deposits, which are common when
using high alkaline products. This product rinses easily and
cleanly. Mirachem 500 includes an advanced corrosion protection
package to ensure compatibility with ferrous metal surfaces. |
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What are the storage
requirements? |
| Mirachem
500 is a water-based technology, and will freeze like water. We
recommend that the product be protected from extreme high or low
temperatures. Do not store in direct sunlight. If the product
freezes, allow to thaw completely and mix thoroughly. Since Mirachem
is non-hazardous, it does not require any special permitting or
equipment to store in your facility. |
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What is the shelf life? |
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Mirachem 500 has
a guaranteed shelf life of 5 years from date of manufacture. |
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How do you dispose of Mirachem 500? |
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Waste disposal is a necessary part of cleaning. The points to
remember when considering waste are: |
- Whoever
controls the hazard, owns the risk
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Where you are located determines the
guidelines
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If you have a hazard, you have
responsibility
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The responsibility never goes away
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If you are currently using a hazardous
product, your responsibility for what happens to the waste material does not
end when it is removed from your facility. It has always been a goal
of Mirachem to help customers reduce or eliminate the costs and liabilities
associated with their cleaning products. Using Mirachem instead of
traditional, higher-risk products can help to reduce the costs of waste
transportation and disposal, fees and permitting, recordkeeping and
manpower.
Unused Mirachem 500 in its
concentrated form would be categorized as a Federal non-RCRA (Resource
Conservation and Recovery Act (42 U.S.C. 6901-6992), waste, and in nearly
all jurisdictions, can be sewer disposed in accordance with federal, state
and local regulations.
Once used, the Mirachem 500
solution contains additional components that have come out of the cleaning
process, and will, in all likelihood, no longer have the same waste
characteristics of the unused product. The proper course of action is to
have your waste streams analyzed by a reputable firm to determine the exact
nature of the waste materials, and therefore, how they should be handled.
A local environmental
services or waste transportation company should be able to assist you with
obtaining the lab analysis, interpreting the results and handling your waste
in an efficient and legally compliant manner. If you need help locating a
reputable waste management company, Mirachem may be able to refer you to a
local company with whom we have experience.
You may also choose to
handle your own waste management needs internally. You can locate an
appropriate lab yourself, and local, county, state and Federal agencies can
assist you in determining handling and disposal options.
Alternative options, subject to applicable regulations, to off site
transport and disposal may include:
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Discharge to local waste water
treatment facility
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Utilize waste fluid in other third
party processes that may qualify as a recycling procedure
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Evaporation or minimization
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On-site treatment
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For additional
information, please refer to the Mirachem 500
Cleaner / Degreaser Material Safety Data Sheet (MSDS), Section
XIII – Disposal Considerations, which is available from Mirachem. |
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Does
my cleaning process have to change to use Mirachem 500? |
| That
depends on your current cleaning process, including products and
equipment used, as well as the various steps in the process. There
are four major areas to evaluate in answering this question: |
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Product
Technology
If you are converting
from a solvent product to an aqueous cleaner, you can expect to
make adjustments to both equipment and cleaning processes.
Often, equipment designed for use with solvents is incompatible
with aqueous technologies. Drying is also often an area that
requires modification.
If you are converting from a high-alkaline chemistry to
Mirachem, you can reasonably expect to need to make some minor
adjustments to equipment, but probably not process.
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Parts
Washer / Tank Construction
Aqueous cleaners work best when used with equipment constructed
of stainless steel, polyethylene or polypropylene. Carbon
steel or mild steel construction will eventually corrode, most
often due to water vapor being generated above the liquid level
by heated equipment.
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Corrosion
Management Practices
Mirachem 500 contains an advanced corrosion protection package
that has been developed to be effective in any printing
application. However, as with any water-based technology, some
attention to corrosion management may be appropriate.
Solvent cleaners typically “flash dry”, that is, they evaporate (volatilize)
very quickly in air. Unlike these solvents, aqueous cleaners usually dry
at about the same rate as water. Under some circumstances, this
increased dry time can lead to potential corrosion issues and may
require adjustments to process.
Mirachem 500 |